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Discover how OD+ efficiently fit over 12,000 product references into a compact 900 m² (9,700 ft²) footprint, processing 1,000 lines per hour from three picking stations. This strategic approach has positioned them for success in the competitive office supply market.
About OD+
OD+ is a leading Italian distributor of office supplies and stationery, offering retailers a wide range of innovative and high quality products. In addition to this, OD+ offers marketing, logistics and management service solutions.
The Challenge
Since its inception in 2007, the OD+ warehouse in San Cipriano Po’, Italy has spanned 25,000 m2 (270,000 ft2). A surge in order volumes over the past five years prompted a comprehensive logistics overhaul aimed at servicing multiple distribution channels while simultaneously streamlining fulfillment operations to reduce its operational footprint
Errevi Automation, a local Exotec integrator, was commissioned to redesign the warehouse’s order fulfillment infrastructure. Central to this redesign was the implementation of a cutting-edge goods-to-person system. This innovative approach ensures the direct delivery of products to employees for order picking, thereby minimizing their workload and enhancing operational efficiency.
The Skypod System Solution
| Robots | Picking Stations | Replenishment Stations | Bins | Bins/Hour | Rack Height | System Footprint |
|---|---|---|---|---|---|---|
| 43 | 3 | 2 | 10,250 | 1,170 | 9 m (29.5 ft) | 900 m2 (9,700 ft2) |
Key Results
1. Increased Efficiency
- More than 12,000 references stored and picked within just 900 m2 (9,700 ft2)
- Streamlined order fulfillment across multiple distribution channels through a unified system
- High-density storage racks optimizing horizontal and vertical warehouse space
2. Enhanced Performance
- Three ergonomic picking stations capable of processing 1,000 lines per hour with three employees
- System implemented on schedule in just six months
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